ADVANCED RECYCLING EQUIPMENT |
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Item: Providing Hot Water Heat and Plant Heat for Manufacturing Facility |
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LOCATION: Pennsylvania
OUTPUT RATING: 3MM BTU
Application:
This CHALLENGER® CCUE403-W "Hot Water" Thermal Combustion System provides hot water heat for plant heat and drying operation at a cabinet manufacturer.
The system is equipped with PCC Controls, Extended Combustion Zone and Auto De-Ash. Also included in the system is a Hot Water Heat Exchange.
With PCC Controls, the system will automatically stay within 3 to 5 degrees of the customer's desired set point. Fuel feed motors, combustion fans and induced draft fan all run on variable frequency drives to ensure the proper mix of combustion air to fuel. The unit will adjust itself automatically according to its load demand.
CHALLENGER®'s advanced Auto De-Ash System eliminates downtime and labor costs by removing ash from the system automatically. It is also much safer.
The Extended Combustion Zone provides additional dwell time for the combustion of any unwanted particulates and emissions before they are able to exit the system. This Extended Combusion Zone also allows the system to burn hotter, making the process much cleaner, which reduces maintenance time and costs.
The combustion unit itself, like all CHALLENGER® Combustion Units is equipped with high temperature cast refractory ceramic lining for longer life. This cast refractory/ceramic lining was designed to be completely modular, which makes for easy repair and replacement.
FUEL SOURCE:
This CHALLENGER® Thermal Combustion System burns dry hardwoods, sawdust and cardboard that is typically less than 10% moisture content. The fuel is first processed by a CHALLENGER® CG300-2030-SR Grinder.
SAVINGS:
The installation of this CHALLENGER® Thermal Combustion System has allowed the customer to use their waste product as a fuel source, virtually eliminating one of their most substantial operating and waste disposal costs.
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